Search results for "acid recovery"
showing 10 items of 15 documents
Design, construction and operational results of a pilot plant for the treatment and valorization of pickling waste solutions
2021
An innovative hybrid technology for both minimizing the waste production and optimizing the pickling process through the continuous control of pickling baths composition has been proposed by means of a pilot-plant installed at the Tecnozinco Srl, Carini (PA) hot-dip galvanizing plant. The recovery process has been accomplished by coupling a diffusion dialysis (DD), where HCl is recovered, a membrane distillation (MD), where HCl is concentrated, and a reactive precipitation (RP), where metal ions are recovered as iron hydroxide and ammonium/zinc chloride solution, to be used in the fluxing baths of the plant. The pilot plant was commissioned and operated using synthetic HCl solutions first a…
Treatment of electroplating wastewater by combining membrane technologies and reactive precipitation process at pilot scale
2022
Experimental investigation and modelling of diffusion dialysis for the recovery of waste acid solutions
2018
Pickling is widely used as a chemical pre-treatment method for cleaning metal surfaces before other surface treatments and it consumes large amount of acids and water
Experimental investigation and modelling of diffusion dialysis process for regeneration of acidic pickling solutions
2017
Pickling is one of the key steps in metal finishing industries, where HCl solutions are largely used thus generating significant amounts of spent waste solutions containing high concentrations of metals and acid. The recovery of acid from such waste solutions is thus one of the most beneficial steps for reducing the environmental and economical impact of these processes. Among several separation methods, diffusion dialysis (DD) is becoming more and more attractive thanks to the recent important advances in ion exchange membranes (IEMs) field and because of its clean nature and operational simplicity, low installation and operating costs and low energy consumption [1,2]. In the present work,…
Effective recovery of HCl and metals from pickling solutions by cutting-edge membrane technologies
2018
The pickling process is an essential step in the hot-dip galvanizing process.It is performed by immersing manufacturedsteel pieces inacid bathsin order todissolve the oxidized layers. During the pickling process, acid attacks metal oxides on the surface, dissolving them in the pickling bath. Thus, the efficiency of the pickling liquor decreases due to the accumulation of metal salts and the consumption of free acid in the solution. When hydrochloric acid is used,ferrous chloride is producedduring the pickling treatment, reaching concentrations up to 250 g/l, while the acid concentration decreases by 75-85%. A pickling bath in this condition is considered spent [1] due to thevery low picklin…
Novel poly (ionic liquid)-based anion exchange membranes for efficient and rapid acid recovery from industrial waste
2020
Abstract Owing to the less energy consumption, positive impact on the environment, and prospect of providing clean water resources, anion exchange membranes (AEMs) are promising materials for acid recovery from various industrial wastewater/effluent. Based on the diffusion dialysis process, AEMs selectively allow rapid proton permeation while efficiently retaining metal ions. To enhance the efficiency of the acid recovery process, precise control of macromolecular architecture and chemical composition that enables high hydrophilicity, proton conductivity through the membrane, and ion exchange capacity is required. In this direction, we report on the one-step fabrication of novel poly (ionic…
Diffusion Dialysis for Separation of Hydrochloric Acid, Iron and Zinc Ions from Highly Concentrated Pickling Solutions
2020
Acid recovery from pickling waste solutions is an important step to enhance hot-dip-galvanizing industry process sustainability. Diffusion dialysis (DD) can be used to separate acids and heavy metals (e.g., iron and zinc) from pickling waters, promoting the circular use of such raw materials. In the present study, a laboratory scale unit operating in batch and a continuous large scale unit, both equipped with Fumasep anionic exchange membranes, were tested. Results obtained show that zinc and iron concentration affect the HCl recovery in opposite ways. Iron chlorides enhance acid recovery, while zinc chlorides considerably tend to diffuse through the membrane because of negatively charged c…
An integrated approach for the HCl and metals recovery from waste pickling solutions: pilot plant and design operations
2021
Abstract Continuous regeneration of industrial pickling solutions and recovery of valuable materials are implemented in a pilot-scale plant including diffusion dialysis (DD), where HCl is recovered, membrane distillation (MD), where HCl is concentrated, and reactive precipitation (CSTR), where metal ions are recovered in different forms. The integration of the three processes allows to minimize waste streams generation and to accomplish a closed-loop process, thus increasing the environmental sustainability and economic impact of the galvanizing industry. Process reliability was proved through the operation of a demonstrator in the real industrial environment of the Tecnozinco SrL hot-dip g…
Experimental investigation and modelling for sulphuric acid recovery by diffusion dialysis
2018
Sulphuric acid is known to be one of the key inorganic acid and has been widely used in chemical reaction and metal industries for surface treatments as in the copper electroplating process. During these processes, large amounts of waste sulphuric acid solution are generally generated, containing high concentrations of metals and acid. The possibility of recover and reuse the sulphuric acid in the process could avoid environmental contamination and reduce costs of the disposal. Among several separation methods, diffusion dialysis (DD) is becoming more and more attractive thanks to the recent important advances in ion exchange membranes (IEMs) field and because of its clean nature and operat…
Diffusion dialysis for the treatment of H2SO4-CuSO4 solutions from electroplating plants: Ions membrane transport characterization and modelling
2021
Diffusion dialysis (DD) is proposed to separate and recover mineral acids and transition metals from electroplating industry process waters promoting a circular approach of resources recovery. In this work, a DD module with two anionic membranes (Fumasep FAD and Neosepta AFN) are used for the separation of H2SO4 from Cu2+ containing solutions. The membrane performances with sole H2SO4 solutions (0.2–2 M) and sole CuSO4 solutions (0.8–1.1 M Cu2+) and with mixtures of H2SO4 (0.6 M) and CuSO4 (0.2–1.1 M Cu2+) as feed are studied. H2SO4 recovery efficiency decreases as the concentration of acid increases. For H2SO4 solutions, the water drag flux from the retentate to the diffusate prevails agai…